海格里斯智能仓储
Long Span Racking System

Long Span Racking System

Zhuku Long Span Racking System provides flexible medium-duty storage for warehouses, factories and distribution centers with customizable shelves and layouts. Compared with traditional pallet racking systems, long span racking uses a beam-and-panel structure to create flexible storage levels, making it suitable for manual loading and picking operations. The system combines strong steel components with adjustable shelf layouts, providing an economical and efficient storage solution.

Long Span Racking System: Flexible Medium Duty Storage Solution for Warehouse and Manual Picking

 

The Zhuku Long Span Racking System is a medium-duty warehouse shelving solution designed for manual picking, carton storage, and bulky item organization in warehouses, workshops, and distribution centers.

Compared with traditional pallet racking systems, long span racking uses a beam-and-panel structure to create flexible storage levels, making it suitable for manual loading and picking operations. The system combines strong steel components with adjustable shelf layouts, providing an economical and efficient storage solution.

With a modular design, the rack height, length, and shelf configuration can be customized according to different storage requirements.

How Does Long Span Racking Work?

 

Unlike pallet racking systems designed for forklift operations, long span racking is optimized for hand-loaded storage and frequent picking operations. The Long Span Racking System uses upright frames, horizontal beams, and shelf panels to create multiple storage levels.

The structure works through:

Upright Frames
Support the vertical load of the rack system.

Beams
Connect the uprights and support shelf panels.

Shelf Panels
Provide storage platforms for different types of goods.

Adjustable Levels
Shelf height can be adjusted according to product size and storage requirements.

Main Features of Long Span Racks

 

Flexible Storage Configuration

The modular design allows users to adjust rack layouts according to changing storage needs.

Features:

  • Adjustable shelf height
  • Multiple panel options
  • Free combination of rack rows
  • Customized dimensions available

Strong Load-Bearing Performance

The optimized steel structure provides stable support for medium-load storage applications.

Typical capacity:

  • Light-duty type: 100–150 kg/layer
  • Medium-duty type: 150–300 kg/layer

Easy Installation and Expansion

The rack adopts a boltless or assembled structure, allowing quick installation, dismantling, and relocation.

Advantages:

  • Simple assembly
  • Easy maintenance
  • Flexible warehouse layout adjustment

Durable Surface Treatment

All components are treated with electrostatic powder coating.

Benefits:

  • Corrosion resistance
  • Rust protection
  • Long service life
  • Improved appearance

Main Components of Wide Span Racking

 

Upright Frames

The upright frames provide the main vertical support structure.

Common profiles:

  • 55×50 mm upright
  • 65×50 mm upright

Beams

The beams connect upright frames and support shelf panels.

Available options:

  • Reinforced P-shaped beams
  • Welded P-shaped beams
  • P-shaped tube beams

Shelf Panels

Different panel materials can be selected according to application requirements.

Options:

  • Powder-coated steel panels
  • Galvanized steel panels
  • Wooden panels
  • Multi-layer boards
  • Wire mesh panels

Bracing System

Additional supports improve overall stability.

Includes:

  • Side supports
  • Cross bracing
  • Back-to-back connectors

Technical Specifications

 
ItemDescription
Rack TypeLong Span Racking System
StructureUpright + Beam + Shelf Panel
Load Capacity100–300 kg/layer
Shelf Adjustment50 mm adjustable pitch
Surface TreatmentElectrostatic Powder Coating
Panel OptionsSteel / Galvanized / Wood / Wire Mesh
InstallationModular Assembly
ConfigurationSingle Row / Back-to-Back / Customized Layout

Note: Specifications beyond the listed range can be customized according to project requirements.

Advantages of Zhuku Long Span Racking

 

Cost-Effective Storage Solution

Long Span Racking provides an economical storage solution with low investment requirements while maintaining reliable structural performance.

High Space Utilization

Adjustable shelf levels allow better utilization of vertical warehouse space.

Stable & Reliable Structure

The combination of beams, uprights, and bracing components improves overall stability and safety during daily operations.

Flexible Layout Design

The system can be freely combined into different arrangements according to warehouse conditions.

Available configurations:

  • Single-sided racks
  • Double-sided racks
  • Back-to-back racks
  • Customized storage layouts

Easy Maintenance & Expansion

The modular structure allows users to add, remove, or modify rack sections according to future storage requirements.

Zhuku Long Span Racking

Applications of Long Span Racking

 

Warehouse Storage

Long Span Racking is widely used for general warehouse storage where goods require manual access.

Suitable for:

  • Cartons
  • Boxes
  • Spare parts
  • Packaging materials
  • Small and medium-sized products

Manufacturing & Workshop Storage

The system helps organize production materials and components efficiently.

Applications:

  • Factory warehouses
  • Maintenance areas
  • Tool storage
  • Material preparation zones

Distribution & Retail Storage

Suitable for warehouses requiring flexible picking operations.

Benefits:

  • Easy product access
  • Adjustable storage levels
  • Efficient inventory organization

Why Choose Zhuku Long Span Racking?

 

Zhuku provides customized warehouse storage solutions combining engineering design, manufacturing capabilities, and application experience.

Our Long Span Racking System delivers:

  • Customized rack dimensions
  • Optimized structural design
  • Multiple shelf material options
  • Reliable load-bearing performance
  • Easy installation and expansion

Whether for warehouses, factories, or distribution centers, Zhuku helps customers build flexible and efficient storage environments.

Customer Reviews

Real Customer Feedback

First-hand experiences from customers worldwide, demonstrating the value of our warehouse automation solutions and project expertise.

★★★★★

"Zhuku provided a practical and efficient Long Span Racking solution for our warehouse storage needs. The modular design, adjustable shelf levels, and stable structure helped us improve storage organization while making daily picking operations faster and more convenient."

 

— Warehouse Manager
Manufacturing & Distribution Industry

FAQ & Tech Support

Common Questions / Technical Support

Find answers to frequently asked questions about warehouse automation, system integration, equipment, installation, operation, maintenance, and after-sales support.

What is a Long Span Racking System?
A Long Span Racking System is a medium-duty shelving solution consisting of upright frames, beams, and shelf panels. It is designed for storing cartons, boxes, spare parts, and other manually handled goods.
What is the load capacity of Long Span Racking?
The standard load capacity depends on the rack configuration. Light-duty systems usually support 100–150 kg per layer, while medium-duty systems typically support 150–300 kg per layer.
What products can be stored on Long Span Racking?
Long Span Racking is suitable for various products including cartons, components, tools, packaging materials, and small to medium-sized warehouse items.
Can shelf height be adjusted?
Yes. The shelf levels can be adjusted according to storage requirements, with typical adjustment intervals of 50 mm.
Can Long Span Racking be customized?
Yes. Zhuku can customize rack height, length, load capacity, shelf materials, and layout configuration according to warehouse conditions and customer requirements.
Is Long Span Racking easy to install?
es. The modular structure allows quick installation, dismantling, and relocation, making it suitable for warehouses with changing storage needs.
What materials can be used for shelf panels?
Zhuku provides different shelf panel options including steel panels, galvanized panels, wooden boards, multi-layer boards, and wire mesh panels.

Need Technical Support? Our engineering team is available to support you with any questions related to warehouse automation systems and project implementation.

1-on-1 technical consultation, with responses within 2 working days.