海格里斯智能仓储
YUNTU-WCS Warehouse Control System

YUNTU-WCS Warehouse Control System

YUNTU-WCS (Warehouse Control System) is the intelligent execution layer of warehouse automation, bridging enterprise management systems and automated equipment. It coordinates the operation of four-way shuttles, stacker cranes, conveyors, elevators, AGVs, AMRs, and other intelligent devices through real-time scheduling, path optimization, and equipment control, ensuring efficient, reliable, and uninterrupted warehouse operations.

WCS: Real-Time Equipment Control & Intelligent Scheduling for Automated Warehouses

 

Modern automated warehouses rely on multiple intelligent devices working together seamlessly. Without an advanced Warehouse Control System, equipment may operate independently, resulting in inefficient task allocation, traffic conflicts, and reduced throughput.

YUNTU-WCS serves as the intelligent control layer between the Warehouse Management System (WMS) and warehouse automation equipment. It receives business tasks from the WMS, translates them into executable equipment instructions, coordinates multiple devices in real time, and continuously optimizes warehouse operations through intelligent scheduling algorithms.

Designed for medium and large automated warehouses, YUNTU-WCS supports multi-equipment collaboration, real-time visualization, fault recovery, and intelligent path planning, helping businesses maximize equipment utilization while reducing operational costs.

YUNTU-WCS Warehouse Control Software

How YUNTU-WCS Warehouse Control System Works

 

YUNTU-WCS receives warehouse tasks from the WMS and automatically assigns them to the most suitable equipment. During execution, the system continuously monitors equipment status, warehouse traffic, and inventory locations, dynamically adjusting routes and priorities to maintain smooth operations.

The system can simultaneously coordinate:

Through intelligent scheduling and real-time communication, every piece of equipment works as part of a unified automation ecosystem.

Core Functions of YUNTU-WCS Warehouse Software

 

Equipment Coordination

Centralized scheduling of multiple automation devices.

  • Shuttle scheduling
  • Stacker crane control
  • Conveyor coordination
  • Lift scheduling
  • AGV dispatching
  • Multi-device synchronization

Intelligent Task Management

Automatically assigns tasks based on equipment availability, warehouse status, and operational priorities.

  • Dynamic task allocation
  • Priority scheduling
  • Queue management
  • Workload balancing
  • Automatic task optimization

Real-Time Monitoring

Monitor every device and warehouse location through intuitive visual dashboards.

  • Equipment status
  • Storage locations
  • Cargo movement
  • Alarm information
  • Performance indicators

Warehouse Visualization

Interactive warehouse visualization provides complete visibility of warehouse operations.

Features include:

  • 2D warehouse map
  • 3D warehouse visualization
  • Real-time shuttle positions
  • Equipment operation status
  • Inventory visualization

Position synchronization accuracy is maintained within 1 second, allowing operators to monitor warehouse activities in real time.

Core Functions of YUNTU-WCS

Key Advantages of Zhuku WCS System

 

Intelligent Multi-Equipment Scheduling

YUNTU-WCS independently schedules multiple automation devices simultaneously, optimizing equipment utilization while minimizing waiting time and traffic conflicts.

The intelligent scheduling engine continuously calculates the most efficient execution strategy, enabling higher warehouse throughput and stable system performance.

Advanced Path Planning

Built with intelligent scheduling and path-planning algorithms, YUNTU-WCS automatically calculates optimal travel routes for shuttle systems and AGVs.

Features include:

  • Dynamic path optimization
  • Traffic conflict avoidance
  • Intelligent rerouting
  • Task decoupling
  • Multi-vehicle collaboration

This ensures smooth warehouse operations even in complex high-density storage environments.

Real-Time 2D & 3D Visualization

Operators can view warehouse activities through real-time interactive maps.

Monitor:

  • Shuttle movement
  • Conveyor operation
  • Elevator status
  • Storage locations
  • Inventory movement
  • Equipment health

The digital warehouse remains synchronized with physical operations for intuitive management and faster decision-making.

Automatic Fault Recovery

YUNTU-WCS continuously monitors equipment status and automatically handles abnormal events.

Capabilities include:

  • Intelligent fault detection
  • Automatic recovery
  • Alarm notification
  • Root cause analysis
  • Recovery recommendations

More than 90% of abnormal tasks can be automatically recovered without manual intervention, significantly reducing downtime.

High-Performance Scheduling Engine

Powered by intelligent scheduling algorithms, YUNTU-WCS supports simultaneous coordination of large-scale automation systems.

The platform can efficiently manage multiple shuttle fleets, conveyor lines, and lifting systems while maintaining high throughput and operational stability. Its scalable architecture allows scheduling performance to grow with server capacity, making it suitable for expanding warehouse operations.

Open System Integration

YUNTU-WCS integrates seamlessly with enterprise systems and automation equipment.

Supported integrations include:

  • ERP
  • MES
  • SAP
  • Oracle
  • CC-WMS
  • PLC
  • Industrial IoT

Open APIs simplify deployment into existing warehouse automation environments.

WCS warehouse control system 2d map

Why Choose Zhuku

 

Zhuku delivers complete warehouse automation solutions by integrating intelligent software with advanced automation equipment. YUNTU-WCS is developed to coordinate complex warehouse operations, enabling seamless collaboration between warehouse software and automation systems.

Combined with CC-WMS, shuttle systems, AS/RS, conveyors, and robotic equipment, YUNTU-WCS forms the intelligent control center of a modern warehouse, helping customers achieve higher throughput, greater reliability, and lower operating costs.

Zhuku delivers complete warehouse automation solutions by integrating intelligent software with advanced automation equipment

 

Customer Reviews

Real Customer Feedback

First-hand experiences from customers worldwide, demonstrating the value of our warehouse automation solutions and project expertise.

★★★★★

"YUNTU-WCS provided the intelligent control capability needed for our automated warehouse. The system improved equipment coordination, optimized workflow execution, and enabled real-time visibility across our warehouse operations."

 

— Logistics Technology Manager

FAQ & Tech Support

Common Questions / Technical Support

Find answers to frequently asked questions about warehouse automation, system integration, equipment, installation, operation, maintenance, and after-sales support.

What is the difference between WMS and WCS?
A WMS manages inventory, orders, and warehouse strategies, while a WCS executes those strategies by controlling and coordinating automation equipment in real time. YUNTU-WCS acts as the execution layer between enterprise systems and warehouse devices.
Can YUNTU-WCS integrate with third-party ERP and WMS platforms?
Yes. YUNTU-WCS warehouse control system provides standard APIs and communication protocols for seamless integration with ERP, MES, SAP, Oracle, CC-WMS, and other enterprise systems.
Does the WCS system support real-time warehouse visualization?
Yes. YUNTU-WCS provides interactive 2D and 3D warehouse maps, displaying equipment status, inventory locations, shuttle routes, alarms, and operational data with synchronization typically within one second.
How does YUNTU-WCS improve warehouse efficiency?
By intelligently scheduling equipment, optimizing travel paths, preventing traffic conflicts, and automatically recovering from abnormal tasks, YUNTU-WCS maximizes equipment utilization, increases throughput, and reduces downtime.
What is a Warehouse Control System (WCS)?
A Warehouse Control System (WCS) is a software platform that controls and coordinates automated warehouse equipment between the Warehouse Management System (WMS) and physical automation devices. It manages equipment communication, task execution, path planning, and real-time operation monitoring to ensure efficient warehouse automation.
Does YUNTU-WCS support multiple automation systems?
Yes. YUNTU-WCS is designed for complex automated warehouse environments and can coordinate multiple systems simultaneously, including shuttle storage, ASRS, conveyors, and robotic equipment.
What functions does YUNTU-WCS Warehouse Control System include?
YUNTU-WCS is an intelligent warehouse control platform designed to manage and coordinate automated warehouse equipment. The system provides functions including 2D warehouse location visualization, 3D warehouse visualization, shuttle vehicle management, lift management, conveyor management, task management, operation logs, and alarm management. Through real-time equipment monitoring and intelligent scheduling, YUNTU-WCS helps enterprises achieve more efficient and stable automated warehouse operations.
What role does YUNTU-WCS play in an automated warehouse?
YUNTU-WCS acts as the intelligent “brain” of an automated warehouse. While WMS focuses on warehouse inventory and business management, YUNTU-WCS focuses on equipment coordination and task execution. It receives tasks from WMS, analyzes operational requirements, optimizes equipment scheduling, and coordinates different automation devices to complete warehouse operations efficiently. In an automated warehouse, YUNTU-WCS serves as the connection between warehouse management systems and physical automation equipment.
What equipment can YUNTU-WCS control?
YUNTU-WCS adopts a modular design and can manage different types of warehouse automation equipment. The system can support the coordination of: Four-way shuttle systems Vertical lifts Conveyors AGV/AMR robots Other customized automation equipment For existing equipment purchased from other suppliers, YUNTU-WCS can also achieve integration through module adaptation, helping customers build a unified warehouse control platform.
How does YUNTU-WCS work after receiving tasks from WMS?
When WMS sends a warehouse operation task, YUNTU-WCS starts the scheduling process. The workflow is: WMS sends task → YUNTU-WCS receives and analyzes the task → Task is divided into executable operations → Tasks are prioritized according to scheduling rules → Equipment is assigned → Commands are sent to automation devices → Equipment performs operations → Execution results are returned to YUNTU-WCS and WMS. Through this process, YUNTU-WCS ensures that warehouse equipment operates in an organized and efficient manner.
What scheduling strategies does YUNTU-WCS support?
YUNTU-WCS supports multiple intelligent scheduling strategies to meet different warehouse operation requirements. The system can apply FIFO (First-In, First-Out) rules, where goods are managed according to storage sequence and outbound requirements. This is commonly used for standard inventory rotation. For products with expiration requirements, YUNTU-WCS supports FEFO (First-Expired, First-Out), allowing goods with earlier expiration dates to be prioritized for outbound operations. The system also supports vertical zone storage, where similar products are arranged within optimized vertical areas. This strategy is suitable for large warehouses with multiple vehicles and high throughput requirements. For batch-based inventory management, YUNTU-WCS can store products from the same batch within nearby areas, reducing unnecessary relocation and improving retrieval efficiency. In addition, customers can define customized storage zones according to product categories, warehouse management rules, or goods isolation requirements.
What are the advantages of YUNTU-WCS compared with traditional warehouse control systems?
YUNTU-WCS provides advantages in visualization, scheduling algorithms, and system integration. The 3D visualization system provides a clearer view of equipment operation compared with traditional 2D monitoring methods. Operators can monitor vehicle status, movement paths, and operating conditions in real time. The scheduling system uses real-time calculation algorithms. During multi-vehicle operation, the system continuously analyzes equipment movement and dynamically adjusts tasks to reduce traffic conflicts, deadlocks, and unnecessary waiting time. With modular architecture, one YUNTU-WCS platform can coordinate multiple automation systems, including shuttle vehicles, lifts, conveyors, and robots, creating a unified control environment.
How does YUNTU-WCS handle equipment failures or system problems?
When equipment or system issues occur, YUNTU-WCS provides intelligent fault diagnosis support. Most common errors can be displayed directly on the warehouse visualization interface through error codes and recommended solutions, allowing operators to quickly understand the problem and perform basic troubleshooting without requiring advanced technical knowledge. Zhuku also provides supporting documents including operation manuals, maintenance guides, and troubleshooting manuals. In addition, Zhuku offers technical support services, including extended daily consultation and professional operation assistance to help ensure stable warehouse operation.
Can YUNTU-WCS be customized according to customer requirements?
Yes. YUNTU-WCS is developed with a modular architecture, allowing functions and equipment interfaces to be customized according to different warehouse requirements. Customization can include: New equipment integration Special scheduling rules Industry-specific workflows Customized warehouse operation logic This flexibility allows YUNTU-WCS to adapt to different industries and automation scenarios.
Why choose Zhuku YUNTU-WCS?
YUNTU-WCS is not only an equipment control platform but also an important part of Zhuku’s complete warehouse automation ecosystem. With intelligent scheduling algorithms, 3D visualization, modular integration capability, and multi-equipment coordination, YUNTU-WCS helps enterprises build more efficient, transparent, and reliable automated warehouse operations. Combined with CC-WMS, ASRS, shuttle systems, conveyors, and warehouse robotics, YUNTU-WCS provides the digital control foundation for next-generation smart warehouses.

Need Technical Support? Our engineering team is available to support you with any questions related to warehouse automation systems and project implementation.

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