海格里斯智能仓储
Stacker Crane System

Stacker Crane System

Zhuku Stacker Crane System provides intelligent AS/RS solutions for high-bay warehouses, integrating automated storage, conveyor systems, CC-WMS, and YUNTU-WCS to maximize storage density and warehouse efficiency.

Stacker Crane System: High-Speed Automated Storage & Retrieval Solution for High-Bay Warehouses

 

The Zhuku Stacker Crane System is an advanced Automated Storage and Retrieval System (AS/RS) designed for high-density pallet storage and fully automated material handling. Integrating intelligent stacker cranes, storage racks, conveyor systems, and proprietary CC-WMS and YUNTU-WCS software, the system enables fast, accurate, and reliable warehouse operations while maximizing vertical space utilization.

Ideal for manufacturing, logistics, food & beverage, pharmaceuticals, automotive, cold chain, and new energy industries, the solution helps businesses reduce labor costs, improve inventory accuracy, and increase warehouse throughput.

Why Choose Zhuku Stacker Crane System?

 

High-Density Storage

Utilize warehouse height up to 40 m to maximize storage capacity and reduce land usage.

High-Speed Operation

High-performance stacker cranes deliver fast pallet storage and retrieval with precise positioning and continuous operation.

Intelligent Automation

Integrated with Zhuku's CC-WMS and YUNTU-WCS, the system automates storage allocation, task scheduling, equipment coordination, and inventory management.

Flexible Configuration

Available in single-deep, double-deep, and multi-deep storage configurations to suit different warehouse layouts and throughput requirements.

Reliable & Safe

Advanced safety protection, automatic diagnostics, and intelligent monitoring ensure stable 24/7 operation.

Zhuku Stacker Crane System

System Components of Stacker Crane ASRS System

 

Zhuku provides a complete AS/RS solution including:

Key Features of Stacker Crane System for Automated High Bay Warehouse

 

Intelligent Storage Management

Automatically assigns storage locations based on product type, inventory status, turnover rate, and warehouse rules.

High-Precision Positioning

Servo control technology ensures accurate pallet placement and retrieval, minimizing operational errors.

Multiple Storage Strategies

Supports:

  • FIFO (First In, First Out)
  • FILO (First In, Last Out)
  • Batch Management
  • Lot Tracking
  • Expiration Date Management

24/7 Continuous Operation

Designed for uninterrupted operation, the system increases warehouse productivity while reducing labor dependency.

Real-Time Monitoring

Operators can monitor equipment status, inventory, alarms, and task execution through an intuitive software interface.

Seamless System Integration

Supports integration with:

  • ERP
  • MES
  • SAP
  • Oracle
  • Third-party WMS
  • PLC Systems

Technical Specifications of Zhuku ASRS Stacker Crane

 
ItemPallet Stacker Crane SpecificationMinload Stacker Crane Specification
Load Capacity200–2,000 kg (Customizable)5–100 kg (Customizable)
Warehouse HeightUp to 40 mUp to 21 m
Travel SpeedUp to 180 m/minUp to 240 m/min
Hoisting SpeedUp to 60 m/minUp to 60 m/min
Fork SpeedUp to 60 m/minUp to 60 m/min
Positioning Accuracy±2 mm±2 mm
Storage TypeSingle Deep / Double Deep / Multi-DeepSingle Deep / Double Deep / Multi-Deep
Power SupplySliding Contact Line / CableSliding Contact Line / Cable
Fork TypeSingle Fork / Double Deep Fork / Special ForkSingle Fork / Double Deep Fork / Special Fork

Standard Functions

 
  • Automatic Storage
  • Automatic Retrieval
  • Empty Location Detection
  • Intelligent Storage Allocation
  • FIFO / FILO Management
  • Pallet Identification
  • Barcode / RFID Recognition
  • Equipment Self-Diagnosis
  • Fault Alarm
  • Remote Monitoring
  • Manual Override
  • Emergency Stop
  • Automatic Recovery
  • Inventory Synchronization
  • Data Logging

Software Integration

 

CC-WMS Warehouse Management System

Provides:

  • Inventory Management
  • Warehouse Visualization
  • Storage Location Management
  • Batch & Lot Control
  • Inventory Analysis
  • Order Management
  • User Permission Management

YUNTU-WCS Warehouse Control System

Coordinates all warehouse equipment:

  • Stacker Crane Scheduling
  • Conveyor Control
  • Equipment Monitoring
  • Task Optimization
  • Traffic Management
  • Alarm Management
  • Performance Statistics

CC-WMS Warehouse Management System

YUNTU-WCS Warehouse Control System

Advantages of High-bay Warehouse Crane

 
  • Maximize Warehouse Space: Increase storage density by utilizing vertical warehouse space and reducing aisle requirements.
  • Improve Operational Efficiency: Automated storage and retrieval significantly reduce handling time and improve throughput.
  • Reduce Labor Costs: Minimize manual forklift operations and improve workplace safety.
  • Improve Inventory Accuracy: Real-time inventory tracking ensures inventory accuracy of up to 99.9%.
  • Lower Operating Costs: Automation reduces labor expenses, minimizes product damage, and optimizes warehouse operations.
  • Easy Expansion: Modular design allows future expansion by adding aisles, cranes, or storage locations as business grows.

Application Industries

 

Zhuku Stacker Crane Systems are widely used in:

  • Manufacturing
  • Automotive
  • Food & Beverage
  • Pharmaceutical
  • Cold Chain Logistics
  • E-commerce
  • Third-Party Logistics (3PL)
  • New Energy & Lithium Battery
  • Chemical Industry
  • Electronics
  • Textile & Apparel
  • Building Materials

Application Scenarios

 
  • Finished Goods Warehouse
  • Raw Material Warehouse
  • Distribution Center
  • High-Bay Warehouse
  • Cold Storage Warehouse
  • Production Buffer Warehouse
  • Spare Parts Warehouse

ASRS Stacker Crane Systems in different industry warehouses

Why Choose Zhuku as Your ASRS Solution Supplier?

 

With years of experience in warehouse automation, Zhuku provides complete turnkey AS/RS solutions, including:

  • Warehouse Consulting
  • Solution Design
  • Equipment Manufacturing
  • Software Development
  • Installation & Commissioning
  • Training
  • Remote Support
  • Global After-Sales Service

From concept to implementation, Zhuku delivers intelligent warehouse systems that help businesses achieve higher efficiency, lower costs, and sustainable growth.

Customer Reviews

Real Customer Feedback

First-hand experiences from customers worldwide, demonstrating the value of our warehouse automation solutions and project expertise.

★★★★★

The Zhuku stacker crane system helped us maximize vertical storage space, improve inventory accuracy, and achieve more efficient warehouse operations. The professional support throughout the project ensured smooth implementation and stable performance.

 

Project Manager
Global Manufacturing Company

FAQ & Tech Support

Common Questions / Technical Support

Find answers to frequently asked questions about warehouse automation, system integration, equipment, installation, operation, maintenance, and after-sales support.

What is a stacker crane system?
A stacker crane system is the core equipment of an Automated Storage and Retrieval System (AS/RS), designed to automatically store and retrieve palletized goods from high-bay racks with high speed and precision.
What warehouse height can the system support?
Zhuku stacker crane systems can support warehouse heights of up to 40 meters, depending on the project design and storage requirements.
Can the system integrate with ERP and MES?
Yes. Zhuku stacker crane systems can seamlessly integrate with ERP, MES, SAP, and other enterprise management systems through CC-WMS and YUNTU-WCS.
Is the system suitable for cold storage warehouses?
Yes. Zhuku provides customized stacker crane solutions for cold storage environments, supporting operating temperatures as low as -25°C with components designed for low-temperature applications.
What is the difference between a Single Column Stacker Crane and a Double Column Stacker Crane?
A Single Column Stacker Crane uses one vertical mast structure, offering a lightweight design, flexible operation, and lower equipment cost. It is suitable for medium-load applications and warehouses requiring high flexibility. A Double Column Stacker Crane uses two vertical masts, providing higher structural stability, greater load capacity, and better performance for high-rise and heavy-duty automated storage systems.
What is the difference between Pallet Stacker Crane and Miniload Stacker Crane?
A Pallet Stacker Crane is designed for large and heavy storage units, mainly used in pallet AS/RS warehouses. It provides high load capacity and is suitable for manufacturing, logistics, food, and industrial applications. A Miniload Stacker Crane is designed for small and medium-sized containers, bins, and cartons. It focuses on high-speed storage and retrieval for small-item warehouses.
Which Stacker Crane is suitable for pallet storage?
For pallet storage applications, Zhuku typically recommends: Pallet Stacker Crane, Double Column Stacker Crane, and High Bay ASRS Stacker Crane. These systems are designed for heavy loads, high storage density, and continuous automated operation.
Which Stacker Crane is suitable for small parts storage?
For small-item storage, Zhuku provides: Miniload Stacker Crane, Tote Storage ASRS, and Bin Automated Storage System. These solutions are suitable for electronics components, automotive spare parts, pharmaceuticals, and e-commerce inventory management.
What are the advantages of Zhuku Stacker Crane System?
Zhuku Stacker Crane Systems offer: High-density vertical storage, Accurate pallet and container handling, Reduced warehouse labor requirements, Improved inventory accuracy, Integration with WMS and WCS, and 24/7 automated warehouse operation.
Why choose Zhuku Stacker Crane System?
Zhuku (Hebei) Automatic Storage Technology Co., Ltd. provides complete automated warehouse solutions, including Stacker Crane systems, ASRS, shuttle storage systems, WMS/WCS software integration, engineering design, manufacturing, installation, and technical support. With integrated automation capabilities, Zhuku helps global customers achieve higher storage density, better efficiency, and intelligent warehouse operations.

Need Technical Support? Our engineering team is available to support you with any questions related to warehouse automation systems and project implementation.

1-on-1 technical consultation, with responses within 2 working days.