海格里斯智能仓储
Smart Conveyor & Sortation System

Smart Conveyor & Sortation System

Zhuku Smart Conveyor & Sortation System is an intelligent material handling solution designed for automated warehouses, distribution centers, and manufacturing facilities. By integrating conveyors, sortation equipment, barcode/RFID identification, and Zhuku's self-developed CC-WMS and YUNTU-WCS, the system enables efficient conveying, accurate sorting, and real-time material tracking. Its modular design supports flexible expansion and seamless integration with AS/RS, shuttle systems, AGVs, and robotic solutions, helping businesses improve throughput, reduce labor costs, and build highly efficient warehouse automation systems.

Application Area:

电商 物流 跨境贸易 仓储
Introduction

Intelligent Material Handling Solutions for High-Speed Warehouse Automation

 

Zhuku Smart Conveyor & Sortation System is an integrated material handling solution designed to automate the transportation, buffering, identification, sorting, and distribution of cartons, totes, pallets, and other unit loads. By combining intelligent conveyor equipment, high-speed sortation technologies, barcode/RFID identification, and Zhuku's self-developed CC-WMS and YUNTU-WCS, the system delivers efficient, accurate, and continuous material flow across the warehouse.

Whether used in distribution centers, manufacturing plants, e-commerce fulfillment, or automated warehouses, the solution significantly improves throughput, reduces manual handling, and enhances operational efficiency.

Smart conveyor and sortation system for automated warehouseIntelligent material handling system for logistics centerWarehouse conveyor sorting solution by Zhuku

Common Challenges in Warehouse Material Handling & Zhuku Solutions

 

Manual Transportation Causes Low Efficiency

Zhuku Solution: Automated Material Flow

Traditional warehouses often rely on forklifts and manual handling, resulting in:

  • Low transportation efficiency
  • High labor dependency
  • Increased operational costs

Zhuku conveyor systems automate material movement between receiving, storage, production, picking, and shipping areas.

Complex Warehouse Processes Are Difficult to Manage

Zhuku Solution: Intelligent Equipment Coordination

Modern warehouses require multiple devices to work together.

Zhuku integrates:

to create coordinated automated operations.

High-Speed Sorting Requirements

Zhuku Solution: Automated Sorting Technology

For distribution centers and e-commerce operations, Zhuku provides intelligent sorting solutions to improve:

  • Order processing speed
  • Sorting accuracy
  • Delivery efficiency

Complete Conveyor & Sortation System Components

 

Roller Conveyor System

Roller conveyors are widely used for pallet transportation.

Suitable for:

  • Pallet handling
  • ASRS connection
  • Production logistics

Features:

  • Stable operation
  • High load capacity
  • Easy integration
Roller Conveyor System
Chain Conveyor System

Chain Conveyor System

Chain conveyors are designed for heavy-duty pallet transportation.

Applications:

  • Manufacturing plants
  • Automotive industry
  • Heavy material handling

Advantages:

  • Strong carrying capacity
  • Reliable operation
  • Suitable for continuous transportation

Belt Conveyor System

Belt conveyors are mainly used for cartons, totes, and lightweight goods.

Applications:

  • E-commerce warehouses
  • Distribution centers
  • Picking systems

Belt Conveyor System

Automated sorting equipment

Sorting System

Automated sorting equipment enables products to be automatically identified and transported to designated destinations.

Common technologies include:

  • Cross belt sorter
  • Roller sorter
  • Diverter sorter
  • Sliding shoe sorter

Identification & Control System

Zhuku integrates intelligent control technologies including:

  • Barcode scanning
  • RFID identification
  • Sensors
  • PLC control
  • YUNTU-WCS system

to achieve accurate material tracking and equipment coordination.

YUNTU-WCS system

How Zhuku Smart Conveyor System Works

 

Automated Inbound Process

Goods enter the warehouse through:

Receiving Area

Barcode/RFID Identification

Automatic Conveyor Transportation

ASRS / Storage System

Automated Outbound Process

Warehouse System Sends Task

WCS Controls Equipment

Conveyor Transfers Goods

Sorting & Shipping

Integration With Intelligent Warehouse Systems

 

A modern automated warehouse requires multiple systems working together.

Zhuku Smart Conveyor and Sortation System can be integrated with:

CC-WMS Warehouse Management System

Responsible for:

  • Inventory management
  • Order management
  • Storage allocation
  • Data analysis

YUNTU-WCS Warehouse Control System

Responsible for:

  • Equipment scheduling
  • Conveyor control
  • Task execution
  • Real-time monitoring

Zhuku WCS can coordinate multiple automation devices including conveyors, four-way shuttle systems, stacker cranes, and AGV equipment.

Technical Specifications

 
ItemSpecification
Conveyor TypeRoller, Belt, Chain, Modular Belt, Pallet
Sorting Accuracy≥99.9%
Conveyor SpeedCustomized
Load TypeCarton, Tote, Pallet
IdentificationBarcode / RFID / Vision
Control SystemPLC + YUNTU-WCS
SoftwareCC-WMS + YUNTU-WCS
CommunicationEthernet / TCP/IP / OPC
Operation ModeAutomatic / Manual
Power SupplyCustomized
Working EnvironmentAmbient / Cold Storage
ExpansionModular

Key Advantages of Zhuku Conveyor & Sortation Solution

 

Seamless Integration with Automated Warehouse Systems

Zhuku conveyor and sortation systems are designed to work seamlessly with ASRS, stacker cranes, shuttle systems, AGVs, robots, and warehouse software.

Through integration with CC-WMS and YUNTU-WCS, the system enables intelligent task scheduling, equipment coordination, and automated material flow management.

Customized System Design for Different Applications

Every warehouse has different operational requirements.

Zhuku provides customized conveyor and sorting solutions based on:

  • Warehouse layout
  • Material characteristics
  • Throughput requirements
  • Automation level

The system can be configured for pallets, cartons, totes, and production materials.

Efficient Material Flow and Higher Throughput

Automated transportation reduces unnecessary manual handling and improves warehouse operation efficiency.

With optimized routing and intelligent control, Zhuku systems help achieve:

  • Faster goods movement
  • Reduced waiting time
  • Improved order processing efficiency

Accurate Tracking and Intelligent Control

By integrating barcode, RFID, sensors, and control software, Zhuku conveyor systems provide real-time material tracking throughout the warehouse.

This improves:

  • Inventory visibility
  • Transportation accuracy
  • Operational reliability

Flexible Modular Structure and Easy Expansion

Zhuku conveyor systems adopt modular designs, allowing customers to expand or adjust the system according to future business growth.

New equipment, additional lines, or automation modules can be integrated with minimal impact on existing operations.

Reliable Operation for 24/7 Warehouse Environments

Designed for continuous industrial operation, Zhuku conveyor and sortation systems use reliable components and intelligent monitoring technologies to ensure stable performance.

The solution supports long-term operation in industries such as manufacturing, logistics, e-commerce, food, and pharmaceuticals.

Application Industries

 

Manufacturing

Used for:

  • Production line material supply
  • Finished product transportation
  • Buffer storage connection

Automotive Industry

Applications include:

  • Parts logistics
  • Assembly line supply
  • Finished product warehouse

E-commerce & Retail

Suitable for:

  • Order fulfillment
  • Carton sorting
  • Distribution centers

Food & Beverage

Used for:

  • Pallet transportation
  • Cold chain logistics
  • Automated storage connection

Pharmaceutical Industry

Supports:

  • Accurate tracking
  • Batch management
  • Automated material handling

Why Choose Zhuku?

 

Zhuku provides complete conveyor and sortation solutions—from system planning and equipment manufacturing to software development, installation, and after-sales support.

Our integrated solution combines intelligent conveying equipment, advanced sortation technologies, and self-developed warehouse software to create efficient, scalable, and future-ready logistics systems.

With nearly 30 years of experience, Zhuku has delivered intelligent warehouse projects across manufacturing, logistics, retail, pharmaceutical, food, and e-commerce industries worldwide.

FAQ & Tech Support

Common Questions / Technical Support

Find answers to frequently asked questions about warehouse automation, system integration, equipment, installation, operation, maintenance, and after-sales support.

What products can the conveyor and sortation system handle?
The system supports cartons, totes, pallets, plastic bins, trays, and customized unit loads. Different conveyor and sorter types can be selected based on product dimensions, weight, and throughput requirements.
Can the system integrate with existing warehouse equipment?
Yes. Zhuku's Smart Conveyor & Sortation System can be integrated with existing AS/RS, shuttle systems, stacker cranes, AGVs, AMRs, packaging machines, ERP systems, and third-party warehouse management software.
Is the solution suitable for high-throughput distribution centers?
Absolutely. The modular architecture supports continuous high-speed operation and can be configured to process thousands of items per hour, making it ideal for e-commerce fulfillment and large-scale logistics centers.
Can the system be customized?
Yes. Every project is engineered according to the customer's warehouse layout, product characteristics, throughput targets, automation level, and operational workflow, ensuring an optimized end-to-end material handling solution.

Need Technical Support? Our engineering team is available to support you with any questions related to warehouse automation systems and project implementation.

1-on-1 free technical consultation, usually responded within 2 working days.