JM Group is one of Thailand's leading distributors of agricultural machinery and electrical cables. As its business expanded, the company required a warehouse solution capable of storing more palletized products while improving operational efficiency without increasing warehouse footprint.
To address these challenges, Zhuku delivered a customized Two-Way Shuttle System, creating a high-density automated storage warehouse with approximately 3,600 pallet locations. Since commissioning, the project has significantly improved warehouse utilization and operational efficiency, becoming a benchmark shuttle warehouse project in the Bangkok region.
Customer Challenges
Before implementing the new warehouse system, JM Group faced several operational challenges:
- Limited warehouse capacity due to conventional pallet racking.
- Increasing forklift traffic and longer travel distances.
- Low storage density and inefficient space utilization.
- Growing order volume requiring faster pallet handling.
- Rising labor costs and warehouse management complexity.
The customer needed a scalable solution capable of supporting future business growth while maintaining reliable warehouse operations.
Zhuku Solution: High-Density Pallet Shuttle Solution for an Agricultural Machinery & Cable Distributor
After analyzing the warehouse layout, pallet dimensions, inventory characteristics, and operational requirements, Zhuku designed a customized Two-Way Shuttle High-Density Storage System consisting of:
- HEGERLS Two-Way Shuttle Vehicles
- High-Density Shuttle Racking
- Forklift-Assisted Material Handling
The solution enables forklifts to operate only at the entry and exit of storage lanes, while shuttle vehicles automatically transport pallets deep into storage channels. This significantly reduces forklift travel distance and improves overall warehouse productivity.
System Configuration
| Component | Configuration |
| Storage Solution | Two-Way Shuttle System |
| Storage Type | High-Density Deep Lane Storage |
| Storage Capacity | Approximately 3,600 Pallet Positions |
| Shuttle Vehicle | HEGERLS Two-Way Shuttle |
| Material Handling | Forklift Assisted |
| Inventory Strategy | FIFO / FILO |
Project Highlights
High-Density StorageApproximately 3,600 pallet positions were created within the existing warehouse footprint, dramatically increasing storage capacity without expanding the building. |
Improved Space UtilizationDeep-lane shuttle racking minimized aisle requirements and maximized available storage space, enabling much higher warehouse utilization than conventional selective racking. |
Reduced Forklift OperationBy separating forklift operation and internal pallet movement, the warehouse achieves safer and more efficient workflows. |
Faster Warehouse OperationsAutomated pallet transportation reduced manual forklift movement and accelerated inbound and outbound operations, improving overall logistics efficiency. |
Lower Operating CostsReduced forklift travel and manual handling lowered labor intensity, equipment wear, and daily operating costs while improving workplace safety. |
Flexible Future ExpansionThe modular shuttle system allows additional storage lanes or shuttle vehicles to be added as warehouse capacity requirements continue to grow. |
Application Value
The JM Group Shuttle Warehouse Project demonstrates how shuttle storage technology can help companies achieve:
- Higher warehouse utilization
- Faster pallet movement
- Safer warehouse operations
- More efficient inventory management
The solution is suitable for industries including:
- Manufacturing
- Food & Beverage
- Chemical Industry
- Logistics Distribution
- Cold Chain Storage
Why Choose Zhuku
Zhuku provides complete warehouse automation solutions that integrate intelligent equipment, warehouse software, and engineering expertise into one seamless system. From warehouse planning and equipment manufacturing to software integration, installation, and after-sales support, our team delivers reliable solutions tailored to each customer's operational goals.
Backed by 120,000 m² of manufacturing facilities and successful projects across 110+ countries, Zhuku continues to help global businesses improve storage density, operational efficiency, and long-term warehouse performance.
