海格里斯智能仓储
Warehouse Automation Solutions

Warehouse Automation Solutions

Zhuku provides complete warehouse automation solutions integrating ASRS, shuttle systems, robotics, conveyors, WMS and WCS for smarter storage and handling.

Application Area:

E-commerce Logistics Automotive Cold Storage Retail Manufacturing Chemical Pharmaceuticals Agricultural Food and Beverage
Introduction

Warehouse Automation Solutions: Complete Warehouse Automation, Designed Around Your Operation

 

Warehouse automation is not simply about adding robots or automated storage equipment. A successful warehouse automation solution needs to connect storage, material handling, software, people, and business processes into one coordinated system.

Zhuku provides integrated warehouse automation solutions for warehouses of different sizes, industries, storage requirements, and automation levels. We combine ASRS, shuttle systems, warehouse robotics, conveyors, lifts, high-bay racking, CC-WMS, and YUNTU-WCS to create automated warehouse systems designed around your actual operation.

Whether you are building a new automated warehouse, upgrading an existing facility, or gradually moving from manual storage to intelligent automation, Zhuku helps you choose the right technology and build a system that can grow with your business.

automated warehouse system

Is Your Warehouse Ready for Automation? Common Warehouse Challenges & Zhuku Solutions

 

Limited Storage Capacity?

Solution: High-Density Automated Storage

Zhuku combines high-bay racking, shuttle systems, ASRS, and rack-supported warehouses to make better use of horizontal and vertical space.

Too Much Manual Handling?

Solution: Automated Material Flow

Shuttles, stacker cranes, conveyors, lifts, AMRs, and AGVs can automate repetitive transportation and storage operations.

Forklift Traffic Is Too High?

Solution: Automated Storage & Retrieval

Automated equipment can transport pallets between receiving, storage, picking, and shipping areas, reducing unnecessary forklift movement.

Inventory Is Difficult to Track?

Solution: Digital Warehouse Management

CC-WMS provides centralized inventory and location management, while supporting receiving, putaway, picking, relocation, stocktaking, and outbound processes.

Multiple Devices Are Difficult to Coordinate?

Solution: Intelligent WCS Scheduling

YUNTU-WCS coordinates shuttles, stacker cranes, conveyors, lifts, and warehouse robots while managing task allocation and equipment movement.

Business Requirements Keep Changing?

Solution: Flexible & Scalable Automation

Zhuku uses modular storage and automation technologies so systems can be expanded, upgraded, or adjusted as storage and throughput requirements change.

What Are Warehouse Automation Solutions?

 

Warehouse Automation Solutions use equipment, software, and intelligent control technologies to automate warehouse storage, retrieval, transportation, picking, and inventory processes.

A complete automated warehouse can connect:

ERP / MES

CC-WMS

YUNTU-WCS

ASRS / Shuttle / Robotics / Conveyor / Lift

Storage & Material Flow

This creates a continuous connection between business orders, warehouse inventory, equipment execution, and physical goods.

Complete Warehouse Automation Technologies

 

ASRS

Automated Storage & Retrieval

ASRS uses automated equipment to store and retrieve goods with limited manual intervention. Zhuku provides pallet ASRS solutions using stacker cranes and shuttle-based technologies.

ASRS warehouse automation solution
four-way shuttle warehouse automation

Four-Way Shuttle System

Flexible High-Density Pallet Automation

Four-way shuttles provide multi-directional pallet movement and can work with lifts and conveyors to create flexible automated storage systems.

Two-Way & Six-Way Shuttle Systems

Automation for Different Storage Requirements

Two-way and six-way shuttle systems provide different levels of storage flexibility and are selected according to storage depth, warehouse layout, throughput, and automation objectives.

warehouse robotics automation system

Warehouse Robotics

Flexible Automated Material Handling

AMRs, AGVs, and other warehouse robots support pallet transportation, goods-to-person operations, picking, and production logistics.

Conveyors & Lifts

Automated Warehouse Material Flow

Conveyors and lifts connect receiving, storage, picking, production, and shipping areas, creating continuous horizontal and vertical material movement.

automated conveyor and lift system

High-Bay Rack-Supported Storage

High-Bay & Rack-Supported Storage

Maximize Vertical Warehouse Capacity

High-bay pallet racking and rack-supported warehouse structures allow large-scale warehouses to make better use of available vertical space.

CC-WMS & YUNTU-WCS

Intelligent Warehouse Management & Control

CC-WMS manages inventory and warehouse processes, while YUNTU-WCS coordinates automated equipment, tasks, routes, and real-time operations.

CC-WMS and YUNTU-WCS warehouse automation

What Can a Warehouse Automation System Automate?

 

Automated Receiving

Goods are identified and entered into the warehouse management system before being assigned to appropriate storage locations.

Automated Putaway

CC-WMS determines storage locations according to inventory rules, while YUNTU-WCS dispatches the appropriate equipment.

Automated Storage

Shuttles or stacker cranes transport pallets to designated storage locations without requiring forklifts to enter every storage lane.

Automated Picking

Warehouse robots, conveyors, shuttles, and goods-to-person systems can support different picking processes according to order characteristics.

Automated Relocation

Inventory can be moved between storage locations according to operational requirements while the system updates the corresponding inventory records.

Automated Outbound

WMS generates outbound tasks, WCS coordinates equipment execution, and conveyors or robots transport goods to the designated shipping area.

Digital Stocktaking

System inventory can be compared with physical inventory through digital stocktaking workflows, helping identify discrepancies more efficiently.

Warehouse Automation Solutions by Automation Level

 

Manual + Digital Warehouse

Racking + Barcode + CC-WMS

Suitable for warehouses that want to improve inventory visibility and management without immediately investing in full automation.

Semi-Automated Warehouse

Shuttle + Conveyor + Lift + WMS

Suitable for businesses looking to reduce manual transportation while maintaining some existing warehouse operations.

Highly Automated Warehouse

ASRS + Shuttle + Robotics + Conveyor + WMS/WCS

Suitable for warehouses requiring high storage density, high throughput, and reduced manual intervention.

Intelligent Automated Warehouse

ERP + CC-WMS + YUNTU-WCS + Multiple Automation Technologies

A fully integrated architecture connects business systems, inventory, equipment, and warehouse operations into one intelligent platform.

Warehouse Automation Solutions by Storage Requirement

 

High-Density Storage

Use shuttle systems, high-bay racking, deep-lane storage, and ASRS to maximize storage capacity.

Flexible Storage

Use four-way shuttles, mobile robots, and modular automation for warehouses with changing storage requirements.

Heavy-Duty Storage

Combine heavy-duty pallet racking with stacker cranes, shuttles, conveyors, and other automated handling equipment.

Small Parts Storage

Use automated storage, warehouse robotics, picking systems, and digital inventory management for large SKU volumes and small-item operations.

Special Environment Storage

Zhuku can design automation for cold storage, temperature-controlled, chemical, and other demanding warehouse environments.

Inventory Visibility

CC-WMS and YUNTU-WCS connect inventory, storage locations, warehouse tasks, and automation equipment, providing real-time visibility and better control of warehouse operations.

Warehouse Automation Solutions by Industry

 

Manufacturing

Automate raw material storage, production logistics, work-in-process handling, and finished goods storage.

E-Commerce

Support high SKU volumes, order peaks, automated picking, goods-to-person operations, and rapid fulfillment.

Food & Beverage

Combine high-density pallet storage with FIFO/FEFO inventory management and automated material handling.

Automotive

Automate components, spare parts, production materials, tires, and finished product logistics.

Chemical

Provide high-density storage and controlled material handling for palletized chemical products.

Cold Chain

Maximize expensive refrigerated space through high-density automated storage and reduced manual operation.

Third-Party Logistics

Support multi-customer inventory, flexible storage zones, independent inventory management, and automated material flow.

Cold storage automated warehouse

How Does a Zhuku Automated Warehouse Work?

 

01. Order & Business Data

ERP / MES / Customer System

Business orders and warehouse requirements are transferred to the warehouse management platform.

02. Inventory Management

CC-WMS

The system manages inventory, storage locations, inbound and outbound tasks, stocktaking, relocation, and inventory rules.

03. Task Scheduling

YUNTU-WCS

WCS receives warehouse tasks, breaks them into executable equipment tasks, prioritizes operations, and assigns suitable equipment.

04. Equipment Execution

Shuttle / Crane / Robot / Conveyor / Lift

Automation equipment executes storage, retrieval, transportation, and picking tasks.

05. Result Feedback

Equipment → YUNTU-WCS → CC-WMS

Execution results are returned to the control and management systems, keeping warehouse operations and inventory data synchronized.

Why Choose Zhuku for Warehouse Automation Solutions?

 

Complete System Integration

Zhuku integrates storage equipment, automation, robotics, conveyors, software, and warehouse processes rather than supplying isolated equipment.

Multiple Automation Technologies

Different technologies can be combined according to storage density, throughput, product characteristics, and warehouse layout.

Self-Developed Software

CC-WMS and YUNTU-WCS provide the digital foundation for inventory management, equipment scheduling, and warehouse control.

Flexible Automation

Customers can choose manual, semi-automated, or highly automated configurations and upgrade the system as their business develops.

Customized Engineering

Every warehouse is different. Zhuku considers warehouse dimensions, pallet specifications, SKU quantity, throughput, storage rules, and future requirements before developing the solution.

Complete Project Delivery

Planning → Engineering → Manufacturing → Integration → Installation → Commissioning → Training → After-Sales Support

Zhuku warehouse automation solution

Warehouse Automation System Architecture

 
LayerMain FunctionZhuku Technology
Enterprise LayerBusiness Managementconnect with ERP / MES / SAP / Oracle
Management LayerInventory & Warehouse ManagementCC-WMS
Control LayerEquipment SchedulingYUNTU-WCS
Automation LayerStorage & Material HandlingASRS / Shuttle / Robotics
Transportation LayerMaterial FlowConveyor / Lift / AGV / AMR
Storage LayerPhysical StorageWarehouse Racking / High-Bay / Rack-Supported Warehouse

Build Automation Around Your Warehouse

 

There is no universal warehouse automation system that works for every customer.

A small warehouse may need digital inventory management and selective automation. A high-volume distribution center may require shuttle systems, ASRS, robotics, conveyors, and intelligent WCS scheduling.

Zhuku starts with your warehouse—not a predefined equipment list.

We evaluate:

Warehouse Space → Inventory → SKU Profile → Throughput → Material Flow → Automation Level → Future Growth

Then we build the right combination of technologies around your actual operation.

From Manual Warehouse to Intelligent Automation

 

Your warehouse does not have to become fully automated overnight.

Zhuku can help you progress through different stages:

Digital Management

Semi-Automation

High-Density Automation

Fully Automated Warehouse

Intelligent Warehouse

This allows businesses to improve warehouse performance progressively while keeping future expansion in mind.

Ready to Automate Your Warehouse?

 

Your warehouse has its own products, processes, space, and challenges. Your automation system should be designed the same way.

Tell Zhuku your warehouse dimensions, pallet size, storage capacity, SKU quantity, and daily throughput. Our engineering team will recommend the right combination of storage, automation, robotics, and software for your warehouse.

 

Get Your Warehouse Automation Solution
FAQ & Tech Support

Common Questions / Technical Support

Find answers to frequently asked questions about warehouse automation, system integration, equipment, installation, operation, maintenance, and after-sales support.

What are warehouse automation solutions?
Warehouse automation solutions combine automated storage equipment, material handling systems, warehouse robotics, and software to automate storage, retrieval, transportation, picking, and inventory management.
What equipment is commonly used in warehouse automation?
A warehouse automation system may include ASRS, stacker cranes, two-way shuttles, four-way shuttles, six-way shuttles, pallet shuttles, conveyors, lifts, AMRs, AGVs, and warehouse management software.
Can warehouse automation increase storage capacity?
Yes. High-density racking, shuttle systems, ASRS, and high-bay storage can reduce unnecessary aisle space and make better use of the warehouse's vertical capacity.
Can Zhuku automate an existing warehouse?
Yes. Depending on the existing layout and infrastructure, Zhuku can integrate shuttle systems, conveyors, lifts, warehouse robots, and software into existing warehouses for progressive automation.
What is the role of WMS and WCS in warehouse automation?
CC-WMS manages inventory and warehouse processes, while YUNTU-WCS controls and coordinates automated equipment, tasks, and material flow.
Can different warehouse automation technologies work together?
Yes. Zhuku can integrate shuttles, stacker cranes, conveyors, lifts, AMRs, and AGVs through YUNTU-WCS to create a coordinated automated warehouse system.
Can warehouse automation support inventory visibility?
Yes. CC-WMS connects inventory with storage locations and warehouse processes, while YUNTU-WCS links inventory tasks with physical automation equipment, providing better visibility and control.
Is warehouse automation suitable for cold storage?
Yes. Appropriate shuttle systems, ASRS, conveyors, and control software can be designed for temperature-controlled warehouses while helping maximize expensive refrigerated storage space.
Can warehouse automation be expanded in the future?
Yes. Zhuku uses modular system architecture that allows additional storage lanes, shuttle vehicles, robots, conveyors, lifts, and software functions to be added as business requirements grow.
How does Zhuku design a warehouse automation solution?
Zhuku evaluates warehouse dimensions, pallet specifications, SKU characteristics, inventory volume, throughput, storage density, material flow, existing equipment, and future expansion requirements before selecting the appropriate automation technologies.

Need Technical Support? Our engineering team is available to support you with any questions related to warehouse automation systems and project implementation.

1-on-1 free technical consultation, usually responded within 2 working days.